productielijn friet met warmteinstallatie en koelinstallatie equans refrigeration
Phasing out R22

Rules and options

What are the rules for phasing out R22 refrigerant and what does it mean for your business?

What are the regulations around R22?

According to European legislation (regulation on Ozone Depleting Substances – EC 1005/2009), the R22 refrigerant is not prohibited in your cooling installation. According to the regulation, ‘use’ for new construction and service purposes is prohibited (Article 3). Refilling and replenishing installations with the R22 refrigerant falls under ‘use’ and therefore is prohibited.

This means that existing R22 installations may continue to operate, but no activities with the refrigerant may take place outside the installation. In the event of a leak, your installation is likely to fail for an extended period of time and can jeopardise the continuity of your business process. The refrigerants R401A, R402A, R408, and R409A are mixtures and contain R22 in addition to HFCs. These mixtures, therefore, fall under the same rules as for R22.

Equans Refrigeration F-gas wetgeving koelen zonder opwarmen kaft

Je bedrijfsvoering veiligstellen? Benut de mogelijkheden om synthetische koudemiddelen uit te faseren.

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How can I phase out R22 refrigerant?

If you have a refrigeration system that is cooled with R22 or R12, you can choose to continue using it, or you can choose a drop-in, a conversion or a new build. To make the right choice, it is important to consider a number of factors like the age, number, condition and cooling capacity of your installations.

Option 1 for R22 phase-out

Continue with existing installation

Reliable and well maintained installations without leaks can continue to operate. You may continue to repair your R22 refrigeration system and replace components under the condition that the R22 refrigerant remains in the system. Legal inspections are also still required for R22 systems.

What is not allowed is the temporary draining of the refrigerant. Repairs that require R22 to be drained are no longer allowed. Refilling with R22 is also prohibited.

Is refrigeration critical to your business process? Then running the system is less suitable. After all, in the event of a leak, the system is at risk of long-term failure, because as of 1 January 2015, it is illegal to refill refrigeration systems with R22. If you choose this scenario, have your refrigeration system checked regularly.

Option 2 for R22 phase-out

Drop-in

compressoren van een condensdrooginstallatie

In a drop-in, R22 is removed and replaced with an alternative refrigerant or topped-up with an alternative refrigerant. This scenario is suitable for installations that are less than 10 years old and are already prepared to use a synthetic refrigerant. Disadvantages of a drop-in include reduced cooling capacity, increased energy consumption and shortened life of the system. In many cases, therefore, a drop-in is less suitable as a permanent solution.

Option 3 for R22 phase-out

Conversion

It is possible to make your R22 installation suitable for an alternative refrigerant. This involves replacing a number of components to allow natural refrigerant cooling. This scenario fits large, well-maintained industrial cooling installations, for example, installations in the shipping industry. When adapted, they can last for years, making early and high cost investments unnecessary.

Option 4 for R22 phase-out

New construction or replacement

Replacing R22 by natural refrigerants in your cooling installation is a sustainable solution. Increasingly, more installations run on natural refrigerants, such as CO2, propane, or ammonia. These solutions are environmentally friendly and very energy efficient. With this, you also comply with legislation in the long term and as an entrepreneur, you can benefit from lucrative tax schemes. Various entrepreneurs have achieved considerable financial savings with this.

Monitoring and enforcement

Remember that the authorities may visit your company to inspect the R22 refrigeration system. The Human Environment and Transport Inspectorate (ILT) of the Ministry of Infrastructure and Water Management monitors compliance with the legislation. It visits companies with R22 refrigeration systems to check compliance with the statutory leakage checks. The ILT also checks the refilling and replenishing of R22 systems. You are required by law to cooperate with ILT inspections.

Customer case

Heemskerk cools with ammonia

drie mannen staan in een productiehal in de food and beverage sector naast een lopende band met convenience sector producten en bekijken een verpakt product

Are you curious about how our natural refrigerant cooling technology works in practice every day? Then read the Heemskerk fresh & easy case study. For this vegetable processing company, we replaced the Freon refrigeration system with a refrigeration system using ammonia as the refrigerant, and CO2 and glycol as the coolant. The result: doubled cooling capacity and significant energy savings.

Methodology

How we operate

Discussing your requirements
During the introduction we will discuss you requirements. What do you need to cool and/or heat? What are the specific requirements for your product of production process?
Concept designs
We are in regular contact and think along with you. The result is a conceptual design and cost estimate of the installation. We take into account capacity, energy consumption, maintenance and safety.
Discuss the concept
Have you seen the concept? Then we would like to discuss the proposal with you. Does the layout meet your expectations? Is the capacity of the equipment sufficient? Are the any adjustments needed?
Drawing up a quotation
Once we know what modifications are required, we start working on the final design and the engineering required. We will visit you to explain the final proposal and provide you with the quotation in person.
Carrying out the project
Are you in agreement with the quotation? Then, we will plan and execute the project with the project managers, planners, technicians, mechanics and anyone else involved. Of course, we will communicate all our plans and who is responsible for what.
Maintenance of the installation
After the project is complete, we can assist you in keeping your equipment in optimal condition. Our comprehensive maintenance service ensures the quality and safety of your production process.
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